In the manufacturing industry, punch presses and CNC machine tools are common processing equipment, but punch presses are not equivalent to CNC machine tools. There are significant differences between the two in terms of concept, working principle, control method, and application scope. The following will help everyone clearly understand the relationship between punch presses and CNC machine tools through detailed comparison.
Punching press, also known as stamping press, is a device that uses molds to press and process metal or non-metal materials. It drives the flywheel through an electric motor, which in turn drives the crankshaft to rotate. The crankshaft then drives the slider to reciprocate up and down, thereby applying pressure to the material placed on the mold, causing it to undergo plastic deformation and obtain the desired shape and size of the part. Punch presses are widely used in industries such as automobiles manufacturing, electronic equipment, and hardware products, mainly for stamping processes such as punching, stretching, and bending.
Numerical control machine tool is the abbreviation for digital control machine tool, which is an automated machine tool equipped with a program control system. This control system is capable of logically processing programs with control codes or other symbolic instructions, and decoding them to enable the machine tool to operate and process parts. Numerical control machine tools automatically control various moving parts of the machine tool, such as spindle speed, feed rate, tool motion trajectory, etc., through pre input machining programs, achieving high-precision machining of parts. Numerical control machine tools cover various types such as lathes, milling machines, drilling machines, grinding machines, etc., and are widely used in fields such as aerospace, mechanical manufacturing, and mold processing.
The work of punch presses is mainly based on the principle of mechanical transmission. After the motor is started, it drives the flywheel to rotate at high speed. The energy stored in the flywheel is transmitted to the crankshaft through the clutch, and the rotational motion of the crankshaft is converted into the linear reciprocating motion of the slider. When the slider descends, tremendous pressure is applied to the material installed on the mold, causing the material to deform or separate under the action of the mold, completing the stamping process. The entire process mainly relies on the movement of mechanical structures, which has high requirements for the accuracy of the mold and the performance of the materials.
The working principle of CNC machine tools depends on the computer numerical control system. Operators use specialized programming languages to write machining programs based on the machining requirements of the parts, and input the program instructions into the CNC system. After decoding and processing the instructions, the CNC system sends out control signals to drive the servo motor to move the various moving parts of the machine tool according to the predetermined trajectory and parameters. For example, on a CNC milling machine, various complex planar and three-dimensional parts can be machined by controlling the movement of the tool on the X, Y, and Z coordinate axes.
The control method of ordinary punch presses is relatively simple, mainly through electrical control systems to achieve functions such as start, stop, and slider stroke control. Operators need to manually adjust the position and parameters of the mold, and the processing process requires high skills and experience from the operators. On the basis of ordinary punch presses, CNC punch presses have added CNC systems that can achieve precise control of parameters such as slider motion trajectory, punching speed, and punching force, improving the automation and accuracy of processing.